HomeHome & GardenBuilding a Folding Sawhorse: A Step-By-Step Guide

Building a Folding Sawhorse: A Step-By-Step Guide

A Folding sawhorse is an essential piece of equipment for anyone who does a lot of woodworking or other DIY projects. If you don’t have one, you can easily find yourself in a difficult and dangerous situation when trying to cut large pieces of wood.

Sawhorses can be purchased online or at most hardware stores, but they can be quite expensive. If you’re looking for a more cost-effective option, you can build your own sawhorse plan with some basic materials.

Keep reading for a step-by-step guide on how to build folding sawhorse!

The importance of having a folding sawhorse

A sawhorse is an important piece of equipment for anyone who works with wood. It is a sturdy stand that is used to support a piece of wood while it is being cut. A sawhorse can be made out of many different materials, but it is typically made out of wood or metal.

There are many different types of sawhorses, but the most common type is the folding sawhorse. A folding sawhorse is a great choice for anyone who needs a sawhorse that can be easily transported and stored.

There are many benefits to using a sawhorse. Some of the benefits include:

  • They are easy to transport and store
  • They are very sturdy
  • They can be utilized for numerous purposes.
  • They are a great choice for anyone who needs a sawhorse
  • Folding sawhorses are also great for use in tight spaces, like a small workshop

Overall, a wooden sawhorse is a must-have for anyone who works with wood. It is a versatile, convenient, and essential piece of equipment that will make your constructing sawhorse plans much easier.

How to build a folding sawhorse?

Folding sawhorse

Sawhorses are great for holding up boards and lumber when you are sawing or working on a project. But sawhorses can be expensive, and they can take up a lot of space in your workshop.

One solution is to build a folding sawhorse. This type of sawhorse can be easily stored away when not in use, and it can be quickly set up when you need it. We will show you how to build a folding sawhorse that is strong, sturdy, and easy to use.

Cut the Pieces

Folding sawhorse

The components must first be trimmed to size. You will need two long pieces for the legs, two shorter pieces for the crossbars, and four smaller pieces for the brakes. Once you have all of your pieces cut, you can start assembling the wooden sawhorse.

The legs of the sawhorse should be attached to the crossbars first. Then, the brakes can be attached to the legs. In addition, you’ll need two legs, two crosspieces, and two supports. The legs should be about 30 inches long, the crosspieces should be about 24 inches long, and the supports should be about 12 inches long.

Assemble the Base

Folding sawhorse

Once all of the pieces are cut to size, it’s time to start assembling the sawhorse. The legs will be attached to the crosspieces with two screws at each joint. The supports will be attached to the legs with two screws at each joint.

Cut the two 2x4s and the one 2×4 in half so that you have four four-foot long pieces. Lay these pieces out so that they form a rectangle, and then nail them together. The base is made up of two long boards that are connected in the middle by a shorter piece of board. The long boards should be the same length, and the shorter board should be about half as long. You will also need four screws, two for each of the long boards.

Start by attaching the long boards together in the middle with the shorter board. Use screws to secure the boards together. Then, fold the sawhorse in half so that the two long boards are touching. The shorter board in the middle will act as a hinge, allowing the sawhorse to move.

Add the Braces


The most important part of this project is to make sure the sawhorse is sturdy and stable. One way to achieve this is by adding braces to the sawhorse. Braces are two pieces of wood that are connected at the top and bottom to form a triangle. When you add braces to a sawhorse, it makes the sawhorse much more sturdy and stable.

Adding braces to a sawhorse is a relatively easy process. First, you’ll need to measure the width of the wooden sawhorse and calculate the placement of the braces. Once you’ve done that, you can attach the braces to the sawhorse using screws or nails.

This will make your sawhorse more stable. This will allow you to use the sawhorse for a variety of tasks, such as sawing lumber or painting a door.

Safe Plywood Shelving

Folding sawhorse

You will need a few tools and supplies including a drill, screw drivers, screws, and washers. The first thing you will need to do is measure the width of the folding sawhorse and the length of the plywood shelf. Cut the shelf to size if necessary.

Next, predrill holes in the shelf for the screws. Be sure to use the appropriate size drill bit for the screws you are using. Then, secure the screws into the predrilled holes. Use a screwdriver to tighten the screws until they are snug. Be careful not to over tighten the screws, which could strip the holes or damage the wood.

Put the 13.5 inch by 27.5 inch wooden shelf on the brackets and secure it there. Make sure not to screw into the dowel rods so that your shelf can fold as intended.

Fold It Up!

Folding sawhorse

When you’re done, make sure to fold it up so it can be stored away easily. To do this, simply remove the cross brace and fold the wooden sawhorse in half. Then, put the cross brace back in place to keep the sawhorse in its folded position.

Remove the saw blade from the saw. You can do this by unscrewing the blade guard and then pulling the blade out of the saw. Next, lower the saw’s handle. Once the handle is down, you can push the locking lever to release the saw’s arms. After that, fold up the saw’s arms and legs. Make sure that the arms are locked in place before you try to move the saw.

Finally, transport the saw to the desired storage location. It can be kept in a closet, a garage, or a shed. Just be sure to keep it away from children and pets.


A well-built sawhorse is an essential piece of equipment for any woodworker. A sawhorse can be used for a variety of tasks, such as sawing lumber, cutting sheet goods, and holding workpieces when assembling projects. This guide provides a step-by-step instructions for building a folding sawhorse. With these sawhorse plans, you can build a sawhorse that is strong, stable, and easy to store.

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